Thursday, 14 May 2026

RogueRunners '26 Prologue

 

We have routes, we have hotels booked & most important of all, we have stickers & tee-shirts printed! For anyone who's wondering, no that's not AI "artwork" it was all created by my lovely girlfriend's fair hand, yes, she is very good at it isn't she.

Usually we alternate between Scotland & the north of England, but RR25 was SO successful & the Ecclefechan hotel SO welcoming, that we decided we would like to do it all again.

So here we are girding our loins for RogueRunners 2026 "Another Fechan Tour". There's a couple of people from 2025 not joining us, but on the other hand, there's a couple of people we didn't have on a run last year, one of whom is new to to the Rogues. The routes are more or less the same as last year, a couple of the longer ones have been pruned down to 200 miles as last year we were doing the South West Coast 300, so there were places we needed to reach, this time we're just up for the driving. I may have reversed  to direction of one ore two to avoid driving the same bits.

I don't suppose we'll get the weather we had last year (which was spectacular) but we will still enjoy ourselves, because that's what we do.


BRING IT ON!

Monday, 11 May 2026

Trim

 It's less than a week before the 2026 Road Trip, so what am I doing to the car? Checking important items? Topping up fluids? Testing electrical circuits?

No, I'm making door handle trims.


When I got the car it had Fiesta inside door handles - broken Fiesta inside door handles. I made up a plate & modified the release so it would hold together & work - which it has - but it's not a pretty thing & with the increasing "gentrification" of the Stylus' insides I thought something better was required.

Here's a picture of the passenger side handle, because - yes - I didn't think to take a "before" picture.

As you can see, it's  "serviceable" but not a nice thing to look at.

And yes - you just know the 3D printer is going to appear in this story, don't you?


Here's the 2D model I drew & you can see it has the same grooves as the handbrake boot / trim & the gearstick trim. I had to re-work it a little as it's all curves & angles, but the second print was very close, so after a few more adjustments I set the printer going again.


So there it is, all printed & in place. When I originally made the handles work I just put a countersunk bolt with a nut on the Ford bit, but that now has a riv-nut to save my knuckles, the hinge is all hidden & I'm quite pleased with the result. I may improve on it a little more yet, but it's a lot tidier than it was before.


Tuesday, 5 May 2026

Nice!

 


The steering wheel boss is finished, glued & fitted. 

I LIKE it, suits the style of the car perfectly.

It also has a little orange & blue stripeage going on Just to continue the theme.

Considering that wheel was a £30 Mini cast off from the Beaulieu auto jumble with a bit of 3d printing & a piece of alloy scrap, I'm pretty chuffed with that.

The instrument panels are looking a little "plain" now though. They might be a winter job.


Sunday, 3 May 2026

Creature Comforts

There are a few things on the Stylus that have waited a very long time for me to get round to / work out how to fix / work up any enthusiasm for.

One such thing is the finer points of the interior. I guess it's a bit like decorating, you know you ought to do it, but there's always something more interesting to do.

A case in point is the handbrake, I've spent a very long time making it work, none at all on how it looks & frankly, it looks pants.

Here are a couple of photos from just after I bought the car in 2021 & as you can see the aperture for the handbrake is nothing more complicated that a slit in the carpet with some trim glued on - they're old photos because as always I forgot to take pictures before I started, so that air / fuel meter isn't there anymore.

Like a lot of the things on the Stylus, this may've looked good when the car was new in 2001, but it hadn't worn well, especially after my attempts to make the handbrake work, I pulled the lever right back & ripped open the rear join in the trim.

I have no idea why I started looking at this yesterday, perhaps the need to do some painting in the house concentrated my mind, but it occurred to me that I might be able to draw up & print something to tidy it all up, so I took some measurements & fired up the laptop.

My first attempt - just a prototype printed for speed, not finish - had a large slot at the front for the handle of the handbrake to fit through - I'd done something similar on the Fury, but on presenting it to the car I found that central bolt hole was almost - but not quite - right where a self tapper (self tapper! PAH!) was holding the trans tunnel roof on, but it was good enough to prove the concept was sound, though the torn edges of the carpet could still be seen at both ends. Back to the drawing ...... thing.

The second one covered up the cut edges & I moved the centre hole to match the car. It clearly worked, but was it any less ugly?

For two cars that are so similar looking I've always felt there was a wide gulf in the "style" of the Fury & the Stylus, for example I loved the yellow on the  Fury, but the few Stylii I've seen in yellow just don't look right to these eyes, my Brother summed it up when I first got the Stylus, he said is was "an E-Type to the Fury's D-Type". So while the Fury had a bare alloy trans tunnel with just a slot cut for the handbrake, which I liked because it looked "racer", I felt that sort of thing wouldn't do for the Stylus & to me the photo above just didn't look "right".


Then I realised - "that large hole at the front for the handle - it's printed in rubbery polyurethane you fool, you can just bend it over the handle", also the bolts on top on a flat flexible thing going wavy from the pressure of carpet below? Print a rigid trim to hold it flat.

So V3 looked like this & that all got printed over night & fitted to the car the following morning, onto the riv-nuts I'd fitted the day before.

Now of course with the handbrake trim in place, the gear lever trim ring looked "under done" & those screws? They are cheap wood screws self-tapping into sheet steel & in one case the trans tunnel tube itself, so while I shall use the trim for its stiffness, it will be inside a matching printed "cover" (on the printer as I write) & I shall rotate it though 45 degrees as while the current holes are at 3, 6, 9 & 12 o'clock, they're not all quite the same distance from the centre.

So I'll use the print to mark new holes in the alloy, use that to mark new holes in the trans tunnel & put some riv-nuts in there too.



All this got me thinking & my attention turned to an alloy ring which has been kicking around my property for years, it's either in the garage if I'm trying to find a use for it on the car, or it's in the house if I think I may be able to incorporate it into something indoors. I have no idea what it is or how I acquired it,  - it's not an aircraft part, so that rules out the usual method.

But, as part of this mild interior refresh, yesterday I spent far too long drawing a new steering wheel centre cap, it didn't need the colour or the texture, but I got kind of interested in the drawing of it - & the alternative was to do the painting.

There's a bit of a queue built up on the 3D printer, but within the next few days this will get it's turn. To my mind that's really quite late '60s & fits the car's image pretty perfectly, hopefully all this unnecessary bling will be on the car ready for the road trip.


Now while all that's printing & I've finished typing, I guess I should get some of the painting done (sigh).

Although it is about lunch time........